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Custom Wiring Harnesses

Custom Wiring Harnesses

Production · Avionics kits

Harnesses built to the drawing, tested before they ship.

Our technicians design and assemble custom harnesses to your aircraft's exact specification, from a single display retrofit to a complete panel or mission system re-wire. Each one is laid up on a form board, labelled, terminated and checked before release.

Because design, production and installation sit in one organisation, a harness goes from drawing number to installed release with no gap between suppliers.

What we build

  • Avionics stack harnesses

    Glass cockpit retrofits including Garmin G3X, G500 and G600 TXi and G1000 integrations.

  • G1000 NXi and G5000 harnesses

    Custom harnesses for King Air avionics upgrades, built to the aircraft rather than from a generic kit.

  • RF and databus cabling

    RF coaxial cables and connectors, antenna and transponder runs, Ethernet, databus and speciality assemblies.

  • Mission system harnesses

    Interconnection for ISR and other special mission installations.

  • Power and ground

    Power and ground harnesses with the correct wire gauge for the load.

  • Trays, boxes and assemblies

    ARINC 404 and 600 equipment trays, junction boxes, shelf assemblies, and integrated tray, pallet and shelf wiring.

From the shop floor

  • Laced wiring harness on a form board with routing drawn on the board

    Lay-up on the form board

  • Wiring harness branching into several runs on a form board

    Branches follow the drawing

  • Finished braided harness with labelled circular connectors

    Braided, labelled and terminated

  • Wires with printed sleeve markings entering a multi-pin connector

    Marked wires at the connector

  • Wiring harness connected to a continuity test fixture

    Continuity test before release

  • Several finished harness assemblies boxed for shipping

    Kitted for installation

  • King Air cockpit with a G1000 glass avionics installation

    G1000 retrofit supported by a custom harness

  • Harness routed through an open aircraft avionics bay

    Installed in the aircraft

Good to know

AIR TEAM technician working on a King Air propeller in the Kunovice hangar

Send us your drawing

Released data, a LOPA or just the requirement. Our design office and production shop take it from there, and we reply within 1 business day.

Alex Mudrych

Contact

Alex Mudrych

Sales Director, DOA & Interior

alex.mudrych@airteam.eu
Request a harness